Professionally Produced 2-Layer Flexible PCB by PCBTok

Our 2-Layer Flexible PCB is highly demanded in the electronics industry, wherein they will be subjected to extreme temperatures.

Thus, we at PCBTok strictly deploy high-grade raw resources to the board to ensure that it will not propose any concerns during its operation.

Moreover, we offer a wide variety of thickness selections and specifications for this particular board to ensure they are suitable for any applications you may have.

Kindly message us today to avail our enhanced quality 2-Layer Flexible PCB, and grab our limited-time offers!

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PCBTok Aims to Deliver Remarkable 2-Layer Flexible PCB

We have been operating in the industry for over twelve years; we are highly knowledgeable in producing any of your desired board requirements.

If you’re seeking a reliable manufacturer, we are your best choice. All our boards are IPC Class 2 or 3 approved and are UL accredited in US and Canada.

Moreover, we offer versatile payment methods depending on your purchases. Also, we provide 24-hour service after you receive our products.

PCBTok aims to provide total customer satisfaction with our services and products.

Our products are subjected to various tests and inspections to further solidify their performance during their designated operations without any blemishes.

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2-Layer Flexible PCB By Copper Thickness

1 oz Copper

The 1 oz Copper that we integrate into this particular board offers optimized current carrying capacity, enhanced functionality, High TG value, and cost-efficiency. They are widely used in the military, medical, and automotive industries.

2 oz Copper

The 2 oz Copper that we incorporate in this particular board provides improved efficiency than 1 oz. In addition, it offers enhanced thermal control and outstanding impedance control, and it has the ability to deliver a large quantity of current.

3 oz Copper

The 3 oz Copper that we integrate into this particular board is ideal for applications that require enhanced thermal and electrical conductivity. In addition, it offers exceptional heat and electric conductors and prevents uneven board heating.

4 oz Copper

The 4 oz Copper that we incorporate in this particular board has excellent thermal endurance, thus, reducing the risk of circuit damage due to heating. Additionally, it is recognized to be mechanically robust; hence, ideal for drilling holes.

5 oz Copper

The 5 oz Copper that we integrate into this particular board offers way better current carrying capacity than other lower ounces thicknesses. In addition, they can be deployed in a wide array of applications, including wireless and industrial devices.

6 oz Copper

The 6 oz Copper that we incorporate in this particular board supports easy heat dissipation. In addition, it is halogen-free, cost-efficient, highly reliable, and enhanced functionality. Also, it has better mechanical strength against external forces.

2-Layer Flexible PCB by Surface Treatment (5)

  • HASL Finish

    The HASL Finish that we integrate into this particular board is among the most predominant treatment in the industry because of its excellent shelf-life and capability to be reworked. It comes with a lead-free alternative.

  • Immersion Gold Finish

    The Immersion Gold Finish that we incorporate in this particular board offers exceptional flatness. Moreover, they are ideal for fine-pitch components such as BGA. However, they can be aggressive with solder masks.

  • OSP Finish

    The OSP Finish that we integrate into this particular board is cost-efficient. Additionally, it has a lead-free assembly process, and it offers the capability to be reworked. However, they are not suitable for the plated-through holes.

  • Hard Gold Finish

    The Hard Gold Finish that we incorporate in this particular board has several advantages, including longer shelf-life, durability, and reliability. But, it can be expensive to produce. They are widely deployed in high-wear areas.

  • ENEPIG Finish

    The ENEPIG Finish we integrate into this particular board offers excellent gold wire bonding reliability and exceptional solder joint. Moreover, it can tolerate multiple reflow soldering cycles.

What is 2-Layer Flexible PCB?

In essence, the 2-Layer Flexible PCB deploys a flexible laminate for its base material. It is composed of two (2) conductive layers that are integrated into a polyimide base.

It has become popular because of its enhanced impedance control and reliability. They are versatile boards that can be applied in complex circuitry.

They are widely deployed in repeaters, digital cameras, cell phones, LED displays, and wireless floating heads. Also, it comes with various thickness selections from 0.15 mm up to 3.0 mm and has a maximum panel size of 18” by 24” board.

Its stack-up has a central base film referred to as a substrate, then two copper foils, up to four adhesive layers, and two protective coatings. Call us right away to obtain our decently priced, high-quality PCB items!

What is 2-Layer Flexible PCB?
Manufacturing Layout of a 2-Layer Flexible PCB

Manufacturing Layout of a 2-Layer Flexible PCB

As its name implies, 2-Layer Flexible PCB is composed of two conductive layers that may or may not have plated-through holes in its production. Nevertheless, it is the industry’s most widely preferred type of variation for this particular board.

It has been dominating the production process of this board because of its connections for electronic components since they are accessible on either side of the board.

Thus, placing components on both sides of the board is possible. Moreover, since the layout of this board necessitates protective layers, they can be applied on both sides.

If you wish to avail our enhanced quality 2-Layer Flexible PCB at its affordable price, message us today so that we can further assist you!

Type of Material to Produce 2-Layer Flexible PCB

In this particular board, the common materials utilized are copper, copper foil (rolled and annealed and electrodeposited), and alloys (gold, silver, nickel, aluminum).

The following are the materials that are ideal options for this board:

  • FR4 – It is made up of composite materials. Also, it has constant electrical insulation, can tolerate up to 130°C and has a 4.5 dielectric constant value.
  • Polyester – It offers high tolerance to chemicals and moisture.
  • Polyimide – It is known to be durable and resistant to heat, oils, and solvents. Some of its perks are its high-temperature tolerance and bending strength.
  • PTFE – They are simple to produce and offer an excellent balance between high-temperature stability and heat dissipation.
Type of Material to Produce 2-Layer Flexible PCB

Select PCBTok's Enhanced Quality 2-Layer Flexible PCB

Select PCBTok's Enhanced Quality 2-Layer Flexible PCB
Select PCBTok's Enhanced Quality 2-Layer Flexible PCB

PCBTok has been producing top-tier 2-Layer Flexible PCB in the market across the globe, and it has satisfied numerous applications without any flaws.

Additionally, we are an ISO-certified manufacturer; thus, you can entrust all your PCB specifications to us without worrying about their quality and performance.

We perform various tests on it, including AOI, Flying Probe Test, and Auto-Fixture Tester, to guarantee the product quality. Moreover, we can produce any requirements you may have for this board; we’ll make it happen for you despite its complexity.

Our company offers full service without hidden charges; we can provide you with the best offers for your orders. Immediately contact us today to avail our great deals!

2-Layer Flexible PCB Fabrication

How does Assembly of 2-Layer Flexible PCB Performed?

We perform various processes depending on the board’s requirements; we deploy multiple materials and technologies for each construction type.

However, its manufacturing procedure will revolve around the product’s objectives, desired application, and impact on the finished product.

Therefore, we highly recommend working closely to balance our design specifications and manufacturing alternatives.

We can only provide basic production processes; designing, obtaining essential components, developing, constructing, and inspecting.

We strongly advise messaging us for further details on its procedure.

What is the Cost of 2-Layer Flexible PCB?

Since transparency is one of the virtues we value, we’d like to share with you the estimated cost of producing this particular board.

In comparison to Single-Sided PCBs and Rigid PCBs, the 2-Layer Flexible PCB is more expensive to produce due to its raw materials needed.

There is a variety of reasons that causes the rise in its prices; board type, track spacing, hole size, stiffener, copper thickness, and surface finish.

Nevertheless, if you choose us as your manufacturer, we can offer you the best deals that we have to help you reduce your costs in production.

Kindly message us for better guidance concerning this matter.

2-Layer Flexible PCB Banner
PCBTok – Reliable 2-Layer Flexible PCB Chinese Producer

We use only the finest materials and technologies to create our products.

In developing our PCBs, we adhere to the established international standards.

2-Layer Flexible PCB Production Details As Following Up

NO Item Technical Specification
Standard Advanced
1 Layer Count 1-20 layers 22-40 layer
2 Base Material KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350、Rogers400、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)
3 PCB Type Rigid PCB/FPC/Flex-Rigid Backplane、HDI、High multi-layer blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.
4 Lamination type Blind&buried via type Mechanical blind&burried vias with less than 3 times laminating Mechanical blind&burried vias with less than 2 times laminating
HDI PCB 1+n+1,1+1+n+1+1,2+n+2,3+n+3(n buried vias≤0.3mm),Laser blind via can be filling plating 1+n+1,1+1+n+1+1,2+n+2,3+n+3(n buried vias≤0.3mm),Laser blind via can be filling plating
5 Finished Board Thickness 0.2-3.2mm 3.4-7mm
6 Minimum Core Thickness 0.15mm(6mil) 0.1mm(4mil)
7 Copper Thickness Min. 1/2 OZ, Max. 4 OZ Min. 1/3 OZ, Max. 10 OZ
8 PTH Wall 20um(0.8mil) 25um(1mil)
9 Maximum Board Size 500*600mm(19”*23”) 1100*500mm(43”*19”)
10 Hole Min laser drilling size 4mil 4mil
Max laser drilling size 6mil 6mil
Max aspect ratio for Hole plate 10:1(hole diameter>8mil) 20:1
Max aspect ratio for laser via filling plating 0.9:1(Depth included copper thickness) 1:1(Depth included copper thickness)
Max aspect ratio for mechanical depth-
control drilling board(Blind hole drilling depth/blind hole size)
0.8:1(drilling tool size≥10mil) 1.3:1(drilling tool size≤8mil),1.15:1(drilling tool size≥10mil)
Min. depth of Mechanical depth-control(back drill) 8mil 8mil
Min gap between hole wall and
conductor (None blind and buried via PCB)
7mil(≤8L),9mil(10-14L),10mil(>14L) 5.5mil(≤8L),6.5mil(10-14L),7mil(>14L)
Min gap between hole wall conductor (Blind and buried via PCB) 8mil(1 times laminating),10mil(2 times laminating), 12mil(3 times laminating) 7mil(1 time laminating), 8mil(2 times laminating), 9mil(3 times laminating)
Min gab between hole wall conductor(Laser blind hole buried via PCB) 7mil(1+N+1);8mil(1+1+N+1+1 or 2+N+2) 7mil(1+N+1);8mil(1+1+N+1+1 or 2+N+2)
Min space between laser holes and conductor 6mil 5mil
Min space between hole walls in different net 10mil 10mil
Min space between hole walls in the same net 6mil(thru-hole& laser hole PCB),10mil(Mechanical blind&buried PCB) 6mil(thru-hole& laser hole PCB),10mil(Mechanical blind&buried PCB)
Min space bwteen NPTH hole walls 8mil 8mil
Hole location tolerance ±2mil ±2mil
NPTH tolerance ±2mil ±2mil
Pressfit holes tolerance ±2mil ±2mil
Countersink depth tolerance ±6mil ±6mil
Countersink hole size tolerance ±6mil ±6mil
11 Pad(ring) Min Pad size for laser drillings 10mil(for 4mil laser via),11mil(for 5mil laser via) 10mil(for 4mil laser via),11mil(for 5mil laser via)
Min Pad size for mechanical drillings 16mil(8mil drillings) 16mil(8mil drillings)
Min BGA pad size HASL:10mil, LF HASL:12mil, other surface technics are 10mil(7mil is ok for flash gold) HASL:10mil, LF HASL:12mil, other surface technics are 7mi
Pad size tolerance(BGA) ±1.5mil(pad size≤10mil);±15%(pad size>10mil) ±1.2mil(pad size≤12mil);±10%(pad size≥12mil)
12 Width/Space Internal Layer 1/2OZ:3/3mil 1/2OZ:3/3mil
1OZ: 3/4mil 1OZ: 3/4mil
2OZ: 4/5.5mil 2OZ: 4/5mil
3OZ: 5/8mil 3OZ: 5/8mil
4OZ: 6/11mil 4OZ: 6/11mil
5OZ: 7/14mil 5OZ: 7/13.5mil
6OZ: 8/16mil 6OZ: 8/15mil
7OZ: 9/19mil 7OZ: 9/18mil
8OZ: 10/22mil 8OZ: 10/21mil
9OZ: 11/25mil 9OZ: 11/24mil
10OZ: 12/28mil 10OZ: 12/27mil
External Layer 1/3OZ:3.5/4mil 1/3OZ:3/3mil
1/2OZ:3.9/4.5mil 1/2OZ:3.5/3.5mil
1OZ: 4.8/5mil 1OZ: 4.5/5mil
1.43OZ(positive):4.5/7 1.43OZ(positive):4.5/6
1.43OZ(negative ):5/8 1.43OZ(negative ):5/7
2OZ: 6/8mil 2OZ: 6/7mil
3OZ: 6/12mil 3OZ: 6/10mil
4OZ: 7.5/15mil 4OZ: 7.5/13mil
5OZ: 9/18mil 5OZ: 9/16mil
6OZ: 10/21mil 6OZ: 10/19mil
7OZ: 11/25mil 7OZ: 11/22mil
8OZ: 12/29mil 8OZ: 12/26mil
9OZ: 13/33mil 9OZ: 13/30mil
10OZ: 14/38mil 10OZ: 14/35mil
13 Dimension Tolerance Hole Position 0.08 ( 3 mils)
Conductor Width(W) 20% Deviation of Master
A/W
1mil Deviation of Master
A/W
Outline Dimension 0.15 mm ( 6 mils) 0.10 mm ( 4 mils)
Conductors & Outline
( C – O )
0.15 mm ( 6 mils) 0.13 mm ( 5 mils)
Warp and Twist 0.75% 0.50%
14 Solder Mask Max drilling tool size for via filled with Soldermask (single side) 35.4mil 35.4mil
Soldermask color Green, Black, Blue, Red, White, Yellow,Purple matte/glossy
Silkscreen color White, Black,Blue,Yellow
Max hole size for via filled with Blue glue aluminium 197mil 197mil
Finish hole size for via filled with resin  4-25.4mil  4-25.4mil
Max aspect ratio for via filled with resin board 8:1 12:1
Min width of soldermask bridge Base copper≤0.5 oz、Immersion Tin: 7.5mil(Black), 5.5mil(Other color) , 8mil( on copper area)
Base copper≤0.5 oz、Finish treatment not Immersion Tin : 5.5 mil(Black,extremity 5mil), 4mil(Other
color,extremity 3.5mil) , 8mil( on copper area
Base coppe 1 oz: 4mil(Green), 5mil(Other color) , 5.5mil(Black,extremity 5mil),8mil( on copper area)
Base copper 1.43 oz: 4mil(Green), 5.5mil(Other color) , 6mil(Black), 8mil( on copper area)
Base copper 2 oz-4 oz: 6mil, 8mil( on copper area)
15 Surface Treatment Lead free Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead free、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP,ENIG+Gold finger,Flash gold(electroplated gold)+Gold finger,Immersion silver+Gold finger,Immersion Tin+Gold finge
Leaded Leaded HASL
Aspect ratio 10:1(HASL Lead free、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)
Max finished size HASL Lead 22″*39″;HASL Lead free 22″*24″;Flash gold 24″*24″;Hard gold 24″*28″;ENIG 21″*27″;Flash gold(electroplated gold) 21″*48″;Immersion Tin 16″*21″;Immersion silver 16″*18″;OSP 24″*40″;
Min finished size HASL Lead 5″*6″;HASL Lead free 10″*10″;Flash gold 12″*16″;Hard gold 3″*3″;Flash gold(electroplated gold) 8″*10″;Immersion Tin 2″*4″;Immersion silver 2″*4″;OSP 2″*2″;
PCB thickness HASL Lead 0.6-4.0mm;HASL Lead free 0.6-4.0mm;Flash gold 1.0-3.2mm;Hard gold 0.1-5.0mm;ENIG 0.2-7.0mm;Flash gold(electroplated gold) 0.15-5.0mm;Immersion Tin 0.4-5.0mm;Immersion silver 0.4-5.0mm;OSP 0.2-6.0mm
Max high to gold finger 1.5inch
Min space between gold fingers 6mil
Min block space to gold fingers 7.5mil
16 V-Cutting Panel Size 500mm X 622 mm  ( max. ) 500mm X 800 mm ( max. )
Board Thickness 0.50 mm (20mil) min. 0.30 mm (12mil) min.
Remain Thickness 1/3 board thickness 0.40 +/-0.10mm( 16+/-4 mil )
Tolerance ±0.13 mm(5mil) ±0.1 mm(4mil)
Groove Width 0.50 mm (20mil) max. 0.38 mm (15mil) max.
Groove to Groove 20 mm (787mil) min. 10 mm (394mil) min.
Groove to Trace 0.45 mm(18mil) min. 0.38 mm(15mil) min.
17 Slot Slot size tol.L≥2W PTH Slot: L:+/-0.13(5mil) W:+/-0.08(3mil) PTH Slot: L:+/-0.10(4mil) W:+/-0.05(2mil)
NPTH slot(mm) L+/-0.10 (4mil) W:+/-0.05(2mil) NPTH slot(mm) L:+/-0.08 (3mil) W:+/-0.05(2mil)
18 Min Spacing from hole edge to hole edge 0.30-1.60 (Hole Diameter) 0.15mm(6mil) 0.10mm(4mil)
1.61-6.50 (Hole Diameter) 0.15mm(6mil) 0.13mm(5mil)
19 Min spacing between hole edge to circuitry pattern PTH hole: 0.20mm(8mil) PTH hole: 0.13mm(5mil)
NPTH hole: 0.18mm(7mil) NPTH hole: 0.10mm(4mil)
20 Image transfer Registration tol Circuit pattern vs.index hole 0.10(4mil) 0.08(3mil)
Circuit pattern vs.2nd drill hole 0.15(6mil) 0.10(4mil)
21 Registration tolerance of front/back image 0.075mm(3mil) 0.05mm(2mil)
22 Multilayers Layer-layer misregistration 4layers: 0.15mm(6mil)max. 4layers: 0.10mm(4mil) max.
6layers: 0.20mm(8mil)max. 6layers: 0.13mm(5mil) max.
8layers: 0.25mm(10mil)max. 8layers: 0.15mm(6mil) max.
Min. Spacing from Hole Edge to Innerlayer Pattern 0.225mm(9mil) 0.15mm(6mil)
Min.Spacing from Outline to Innerlayer Pattern 0.38mm(15mil) 0.225mm(9mil)
Min. board thickness 4layers:0.30mm(12mil) 4layers:0.20mm(8mil)
6layers:0.60mm(24mil) 6layers:0.50mm(20mil)
8layers:1.0mm(40mil) 8layers:0.75mm(30mil)
Board thickness tolerance 4layers:+/-0.13mm(5mil) 4layers:+/-0.10mm(4mil)
6layers:+/-0.15mm(6mil) 6layers:+/-0.13mm(5mil)
8-12 layers:+/-0.20mm (8mil) 8-12 layers:+/-0.15mm (6mil)
23 Insulation Resistance 10KΩ~20MΩ(typical:5MΩ)
24 Conductivity <50Ω(typical:25Ω)
25 Test voltage 250V
26 Impedance control ±5ohm(<50ohm), ±10%(≥50ohm)

PCBTok offers flexible shipping methods for our customers, you may choose from one of the methods below.

1. DHL

DHL offers international express services in over 220 countries.
DHL partners with PCBTok and offers very competitive rates to customers of PCBTok.
It normally takes 3-7 business days for the package to be delivered around the world.

DHL

2. UPS

UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.

UPS

3. TNT

TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.

TNT

4. FedEx

FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.

FedEx

5. Air, Sea/Air, and Sea

If your order is of large volume with PCBTok, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.

Note: if you need others, please contact your sales representative for shipping solutions.

You can use the following payment methods:

Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.

Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.

Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.

Credit Card: You can pay with a credit card: Visa, Visa Electron, MasterCard, Maestro.

  • “The experience I had with PCBTok is irreplaceable; they valued me so much during my transaction with them. Their products are of the best quality; no defects were detected, and they all work perfectly fine. I couldn’t say more about them; their service is exemplary. I constantly received timely updates on my product’s progress, which made me feel so at ease. I strongly recommend them for any PCB concerns; they’ll work it out for you flawlessly. That being said, I’d like to give special thanks to the person who assisted me; such a professional person.”

    Jonathan Ferguson, Computer Hardware Technician from Olympia, Washington
  • “Everything went smoothly during my transaction with PCBTok, from responding to my quote, assisting my desired circuitry design, up to the delivery of my board. They were with me from the beginning of the process until I finally received and tested my products. Also, I am delighted with the service they showed me. I’ll return to PCBTok again for my future board projects. But for now, thank you a lot, PCBTok!”

    Billy Elliott, Project Engineer from Cairns, Australia
  • “One of my toughest jobs is choosing the right manufacturer to deliver exceptional products. Thankfully, I found PCBTok, which made this responsibility easy. They are very knowledgeable in this field and full of experienced personnel. Also, it has been three months since I started ordering our PCB needs from them, and none of them were malfunctioning; it was carefully taken during the manufacturing process. PCBTok made my task very simple by providing me with their top-tier products. Thank you very much, PCBTok! Let’s keep our business relationship burning!”

    Spencer Cooper, Procurement Component Manager from Bradford, England
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