PCBTok’s Reliable Aerospace PCB for the World’s Space Technology
The aerospace industry is one of the most demanding industries. It combines complicated engineering with equally challenging component requirements.
This industry is particularly demanding when it comes to high-reliability electronics because the PCBs here are used in the outer space under extreme environmental conditions. Here at PCBTok, we have specialized in designing, manufacturing, and testing these types of PCBs since its inception in 2012. Our products are used in the development of aircraft control systems, avionics, and pilot displays.
We, at PCBTok, support humankind’s exploration of outer space. Get your Aerospace PCB only here at PCBTok!
Manufacturer of Aerospace PCBs used for Outerspace’s Harsh Environment
When you need PCBs for your aerospace project, you need them done right the first time and expedient. At PCBTok, we understand this and have been working with the aerospace industry for over 10 years! We use the latest technology to create your circuit boards quickly and affordably. We are committed to providing you with high-quality work.
PCBTok’s aerospace-grade PCBs have very low expansion and dielectric response coefficients, making them ideal for use in extreme temperature and shock environments. Surface finish and turn radius are the highest quality available to help you meet your project’s aerospace requirements.
Only wants the best-of-the-best, reliable and dependable PCBs for your Aerospace projects? Order here only in the best manufacturer of Aerospace PCBs, the PCBTok!
Aerospace PCB By Feature
Aerospace PCB By Materials (6)
Aerospace PCB By Types (5)
PCBTok Aerospace PCBs Performance
Your need high-quality standards that are accurate, precise, and consistent for Aerospace explorations. That’s why our Aerospace PCBs are tested beyond industry standards.
PCBTok Aerospace PCBs are manufactured as per the Aerospace industry standards. To ensure the quality of our PCBs we test every PCB with the help of sophisticated test equipment like an X-Ray Metric Tester, etc. Thus we guarantee that our Aerospace PCBs won’t violate Aerospace industry-standard or regulations.
We are proud to say that PCBTok has been a great part of the Aerospace Industry and will continue to do so for humankind’s future.
PCBTok’s Aerospace PCB Advantages
At PCBTok, we only manufacture PCBs always considering the conditions in space that’s why we are dedicated to providing end-products that would last. Here’s what you can get if you avail PCBTok’s Aerospace PCBs:
- PCBs are tested to withstand harsh conditions.
- Lower cost than other competitors.
- Top-quality materials for reliability.
- PCBs tested and checked by professionals
- On-time delivery without delays.
PCBTok’s Aerospace PCBs Durability
PCBTok’s Aerospace PCB has gone through a lot of tests to surely check the durability of the product for the PCBs last for a long time in extreme conditions. Here is a few testing processes we have here at PCBTok.
- High-Temperature testing process.
- Shock Absorption testing process.
- Radiation testing process.
- Radio Frequency testing process.
PCBTok’s Commitment to Aerospace Industry in Providing Top-Grade PCBs
Every order that we receive for the aerospace industry is a new challenge.
Since the time that mankind was able to land on the moon, earth’s technology has rapidly advanced. Even now, we are coming near to a technological futuristic era.
PCBTok’s commitment to providing high-quality Aerospace PCBs has been continuously carried out for the last ten years. Our team of manufacturing experts works on every project with the same fervor and enthusiasm as if it were their own. This is what makes us one of the most sought-after Aerospace PCB suppliers in the world.
As your go-to PCB manufacturer, we, here at PCBTok are confident that we can meet all the demands of your project. You can contact us anytime for further information, or fill out our quotation form where you only have to provide us with the design, and we will take care of everything else!
PCBTok Aerospace PCB Fabrication
Aerospace PCBs from PCBTok are designed to meet the most rigid requirements of aerospace applications. You can count on us for the high quality, fast turnaround, and tested products you need to achieve your goals – no matter how demanding they may be.
Our materials are designed and manufactured to replace aerospace industry standards, such as Ceramic, Polyimide, FR-4, Aluminum, Rogers, and Nelco. We also offer customized materials with your own custom thicknesses and other requirements. Our material is tested and they trust us with the quality of our products. If you are looking for a high-quality and fast turnover product, we can help you manage your ROI better than anyone else in this market.
Hurry up! Get quoted here today at PCBTok to receive your Aerospace PCBs now!
On PCBTok, we carry out durability tests, on each and every PCB we manufacture. To ensure reliable and long-lasting Aerospace PCBs in harsh conditions, we run our products through our high-tech tester to endure the high pressure, temperature and vibratory stress, and radiation that is usually common in Aerospace Industry. PCBTok’s Aerospace PCBs can resist shock loads, vibration, and stress without damage.
How well do other companies’ Aerospace PCBs stand up to the harsh environments of aerospace and military applications? Avoid the problems that lead to costly recalls, costly field failures, and expensive replacements by using the best Aerospace PCBs available.
Order from PCBTok now!
OEM & ODM Aerospace PCB Applications
Used for a variety of audio applications including interfaces, amplifiers, speakers, and more. The passivated finish provides excellent solderability and surface durability making these boards ideal for long-term usage in aerospace environments.
Aerospace PCB Production Details As Following Up
|1||Layer Count||1-20 layers||22-40 layer|
|2||Base Material||KB、Shengyi、ShengyiSF305、FR408、FR408HR、IS410、FR406、GETEK、370HR、IT180A、Rogers4350、Rogers400、PTFE Laminates(Rogers series、Taconic series、Arlon series、Nelco series)、Rogers/Taconic/Arlon/Nelco laminate with FR-4 material(including partial Ro4350B hybrid laminating with FR-4)|
|3||PCB Type||Rigid PCB/FPC/Flex-Rigid||Backplane、HDI、High multi-layer blind&buried PCB、Embedded Capacitance、Embedded resistance board 、Heavy copper power PCB、Backdrill.|
|4||Lamination type||Blind&buried via type||Mechanical blind&burried vias with less than 3 times laminating||Mechanical blind&burried vias with less than 2 times laminating|
|HDI PCB||1+n+1,1+1+n+1+1,2+n+2,3+n+3(n buried vias≤0.3mm),Laser blind via can be filling plating||1+n+1,1+1+n+1+1,2+n+2,3+n+3(n buried vias≤0.3mm),Laser blind via can be filling plating|
|5||Finished Board Thickness||0.2-3.2mm||3.4-7mm|
|6||Minimum Core Thickness||0.15mm(6mil)||0.1mm(4mil)|
|7||Copper Thickness||Min. 1/2 OZ, Max. 4 OZ||Min. 1/3 OZ, Max. 10 OZ|
|9||Maximum Board Size||500*600mm(19”*23”)||1100*500mm(43”*19”)|
|10||Hole||Min laser drilling size||4mil||4mil|
|Max laser drilling size||6mil||6mil|
|Max aspect ratio for Hole plate||10:1（hole diameter＞8mil）||20:1|
|Max aspect ratio for laser via filling plating||0.9:1(Depth included copper thickness)||1:1(Depth included copper thickness)|
|Max aspect ratio for mechanical depth-
control drilling board(Blind hole drilling depth/blind hole size)
|0.8:1(drilling tool size≥10mil)||1.3:1(drilling tool size≤8mil),1.15:1(drilling tool size≥10mil)|
|Min. depth of Mechanical depth-control(back drill)||8mil||8mil|
|Min gap between hole wall and
conductor (None blind and buried via PCB)
|Min gap between hole wall conductor (Blind and buried via PCB)||8mil(1 times laminating),10mil(2 times laminating), 12mil(3 times laminating)||7mil(1 time laminating), 8mil(2 times laminating), 9mil(3 times laminating)|
|Min gab between hole wall conductor(Laser blind hole buried via PCB)||7mil（1+N+1）；8mil（1+1+N+1+1 or 2+N+2）||7mil（1+N+1）；8mil（1+1+N+1+1 or 2+N+2）|
|Min space between laser holes and conductor||6mil||5mil|
|Min space between hole walls in different net||10mil||10mil|
|Min space between hole walls in the same net||6mil(thru-hole& laser hole PCB),10mil(Mechanical blind&buried PCB)||6mil(thru-hole& laser hole PCB),10mil(Mechanical blind&buried PCB)|
|Min space bwteen NPTH hole walls||8mil||8mil|
|Hole location tolerance||±2mil||±2mil|
|Pressfit holes tolerance||±2mil||±2mil|
|Countersink depth tolerance||±6mil||±6mil|
|Countersink hole size tolerance||±6mil||±6mil|
|11||Pad(ring)||Min Pad size for laser drillings||10mil(for 4mil laser via),11mil(for 5mil laser via)||10mil(for 4mil laser via),11mil(for 5mil laser via)|
|Min Pad size for mechanical drillings||16mil(8mil drillings)||16mil(8mil drillings)|
|Min BGA pad size||HASL:10mil, LF HASL:12mil, other surface technics are 10mil(7mil is ok for flash gold)||HASL:10mil, LF HASL:12mil, other surface technics are 7mi|
|Pad size tolerance(BGA)||±1.5mil(pad size≤10mil);±15%(pad size>10mil)||±1.2mil(pad size≤12mil);±10%(pad size≥12mil)|
|1OZ: 3/4mil||1OZ: 3/4mil|
|2OZ: 4/5.5mil||2OZ: 4/5mil|
|3OZ: 5/8mil||3OZ: 5/8mil|
|4OZ: 6/11mil||4OZ: 6/11mil|
|5OZ: 7/14mil||5OZ: 7/13.5mil|
|6OZ: 8/16mil||6OZ: 8/15mil|
|7OZ: 9/19mil||7OZ: 9/18mil|
|8OZ: 10/22mil||8OZ: 10/21mil|
|9OZ: 11/25mil||9OZ: 11/24mil|
|10OZ: 12/28mil||10OZ: 12/27mil|
|1OZ: 4.8/5mil||1OZ: 4.5/5mil|
|1.43OZ（negative ）:5/8||1.43OZ（negative ）:5/7|
|2OZ: 6/8mil||2OZ: 6/7mil|
|3OZ: 6/12mil||3OZ: 6/10mil|
|4OZ: 7.5/15mil||4OZ: 7.5/13mil|
|5OZ: 9/18mil||5OZ: 9/16mil|
|6OZ: 10/21mil||6OZ: 10/19mil|
|7OZ: 11/25mil||7OZ: 11/22mil|
|8OZ: 12/29mil||8OZ: 12/26mil|
|9OZ: 13/33mil||9OZ: 13/30mil|
|10OZ: 14/38mil||10OZ: 14/35mil|
|13||Dimension Tolerance||Hole Position||0.08 ( 3 mils)|
|Conductor Width(W)||20% Deviation of Master
|1mil Deviation of Master
|Outline Dimension||0.15 mm ( 6 mils)||0.10 mm ( 4 mils)|
|Conductors & Outline
( C – O )
|0.15 mm ( 6 mils)||0.13 mm ( 5 mils)|
|Warp and Twist||0.75%||0.50%|
|14||Solder Mask||Max drilling tool size for via filled with Soldermask (single side)||35.4mil||35.4mil|
|Soldermask color||Green, Black, Blue, Red, White, Yellow,Purple matte/glossy|
|Silkscreen color||White, Black,Blue,Yellow|
|Max hole size for via filled with Blue glue aluminium||197mil||197mil|
|Finish hole size for via filled with resin||4-25.4mil||4-25.4mil|
|Max aspect ratio for via filled with resin board||8:1||12:1|
|Min width of soldermask bridge||Base copper≤0.5 oz、Immersion Tin： 7.5mil(Black), 5.5mil(Other color) , 8mil( on copper area)|
|Base copper≤0.5 oz、Finish treatment not Immersion Tin ： 5.5 mil(Black,extremity 5mil), 4mil(Other
color,extremity 3.5mil) , 8mil( on copper area
|Base coppe 1 oz: 4mil(Green), 5mil(Other color) , 5.5mil(Black,extremity 5mil),8mil( on copper area)|
|Base copper 1.43 oz: 4mil(Green), 5.5mil(Other color) , 6mil(Black), 8mil( on copper area)|
|Base copper 2 oz-4 oz: 6mil, 8mil( on copper area)|
|15||Surface Treatment||Lead free||Flash gold(electroplated gold)、ENIG、Hard gold、Flash gold、HASL Lead free、OSP、ENEPIG、Soft gold、Immersion silver、Immersion Tin、ENIG+OSP,ENIG+Gold finger,Flash gold(electroplated gold)+Gold finger,Immersion silver+Gold finger,Immersion Tin+Gold finge|
|Aspect ratio||10:1(HASL Lead free、HASL Lead、ENIG、Immersion Tin、Immersion silver、ENEPIG);8:1(OSP)|
|Max finished size||HASL Lead 22″*39″；HASL Lead free 22″*24″；Flash gold 24″*24″；Hard gold 24″*28″；ENIG 21″*27″；Flash gold(electroplated gold) 21″*48″；Immersion Tin 16″*21″；Immersion silver 16″*18″；OSP 24″*40″；|
|Min finished size||HASL Lead 5″*6″；HASL Lead free 10″*10″；Flash gold 12″*16″；Hard gold 3″*3″；Flash gold(electroplated gold) 8″*10″；Immersion Tin 2″*4″；Immersion silver 2″*4″；OSP 2″*2″；|
|PCB thickness||HASL Lead 0.6-4.0mm；HASL Lead free 0.6-4.0mm；Flash gold 1.0-3.2mm；Hard gold 0.1-5.0mm；ENIG 0.2-7.0mm；Flash gold(electroplated gold) 0.15-5.0mm；Immersion Tin 0.4-5.0mm；Immersion silver 0.4-5.0mm；OSP 0.2-6.0mm|
|Max high to gold finger||1.5inch|
|Min space between gold fingers||6mil|
|Min block space to gold fingers||7.5mil|
|16||V-Cutting||Panel Size||500mm X 622 mm ( max. )||500mm X 800 mm ( max. )|
|Board Thickness||0.50 mm (20mil) min.||0.30 mm (12mil) min.|
|Remain Thickness||1/3 board thickness||0.40 +/-0.10mm( 16+/-4 mil )|
|Tolerance||±0.13 mm(5mil)||±0.1 mm(4mil)|
|Groove Width||0.50 mm (20mil) max.||0.38 mm (15mil) max.|
|Groove to Groove||20 mm (787mil) min.||10 mm (394mil) min.|
|Groove to Trace||0.45 mm(18mil) min.||0.38 mm(15mil) min.|
|17||Slot||Slot size tol.L≥2W||PTH Slot: L：+/-0.13(5mil) W：+/-0.08(3mil)||PTH Slot: L：+/-0.10(4mil) W：+/-0.05(2mil)|
|NPTH slot(mm) L+/-0.10 (4mil) W：+/-0.05(2mil)||NPTH slot(mm) L：+/-0.08 (3mil) W：+/-0.05(2mil)|
|18||Min Spacing from hole edge to hole edge||0.30-1.60 (Hole Diameter)||0.15mm(6mil)||0.10mm(4mil)|
|1.61-6.50 (Hole Diameter)||0.15mm(6mil)||0.13mm(5mil)|
|19||Min spacing between hole edge to circuitry pattern||PTH hole: 0.20mm(8mil)||PTH hole: 0.13mm(5mil)|
|NPTH hole: 0.18mm(7mil)||NPTH hole: 0.10mm(4mil)|
|20||Image transfer Registration tol||Circuit pattern vs.index hole||0.10(4mil)||0.08(3mil)|
|Circuit pattern vs.2nd drill hole||0.15(6mil)||0.10(4mil)|
|21||Registration tolerance of front/back image||0.075mm(3mil)||0.05mm(2mil)|
|22||Multilayers||Layer-layer misregistration||4layers:||0.15mm(6mil)max.||4layers:||0.10mm(4mil) max.|
|Min. Spacing from Hole Edge to Innerlayer Pattern||0.225mm(9mil)||0.15mm(6mil)|
|Min.Spacing from Outline to Innerlayer Pattern||0.38mm(15mil)||0.225mm(9mil)|
|Min. board thickness||4layers:0.30mm(12mil)||4layers:0.20mm(8mil)|
|Board thickness tolerance||4layers:+/-0.13mm(5mil)||4layers:+/-0.10mm(4mil)|
|8-12 layers:+/-0.20mm (8mil)||8-12 layers:+/-0.15mm (6mil)|
|26||Impedance control||±5ohm(＜50ohm), ±10%(≥50ohm)|
PCBTok offers flexible shipping methods for our customers, you may choose from one of the methods below.
DHL offers international express services in over 220 countries.
DHL partners with PCBTok and offers very competitive rates to customers of PCBTok.
It normally takes 3-7 business days for the package to be delivered around the world.
UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.
TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.
FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.
5. Air, Sea/Air, and Sea
If your order is of large volume with PCBTok, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.
Note: if you need others, please contact your sales representative for shipping solutions.
You can use the following payment methods:
Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.
Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.
Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.
Credit Card: You can pay with a credit card: Visa, Visa Electron, MasterCard, Maestro.
“Great job, PCBTok! We know that you really care about your customers and we appreciate that. You have shown a great level of competence at fulfilling orders on time. Your service is also excellent as our experience has been flawless so far. You have been responsive & patient when it came to questions, so thanks again! It has been a pleasure working with you”Howard Bidelspach, Medical Technology Company Production Manager, Hong Kong
“Actually, this is our first time ordering PCBs online. My partner and I started this small computer set-up company at the beginning of the pandemic. PCBTok has been very helpful to us. I was delighted with the high quality of the boards and customer service was very helpful. We are looking forward to ordering more PCB products from PCBTok! We were hesitant at first but PCBTok has been really really good to us from the beginning. They were very helpful with all my questions and didn’t make me feel dumb for not knowing the answers. Thanks, PCBTok!”David Williams, Purchase and Procurement Manager from Seattle, USA.
“We’re eagerly awaiting your more PCB products. We ordered 500 units from PCBTok last month. This is our 8th order from them but PCBTok never fails to amaze me with their PCB quality and turnaround time. We highly recommend PCBTok to any electronics company there is, even if it’s big or small. They’ll surely exceed your expectations! 5-star PCB company!”James Smith, Licensed Electronics Engineer from Montreal, Canada
Aerospace PCB – The Completed FAQ Guide
If you are interested in PCB Assembly and Design for aerospace applications, you need to pay close attention to the reliability and durability of the circuitry. Space-based electronics must perform without malfunction for long periods of time to maintain their performance. Hence, it is important to choose high-quality components and materials for these circuits. In addition to that, you should consider the availability of components such as high-frequency, low-voltage, and high-temperature resistors.
An aerospace PCB must meet extremely stringent specifications. It can withstand high temperatures and is shock-absorbing. These requirements are critical for aerospace electronics. Here are a few characteristics of aerospace PCBs. Continue reading to find out more about them. The following are some of the benefits of using this type of board. The following are the primary characteristics:
The aerospace industry requires PCBs that can withstand high temperatures and shock. They are typically made of metal, but can also be made of aluminum and copper. Aluminum is ideal for this industry because it dissipates heat effectively while being less expensive.
Another feature of an aerospace PCB is high-density interconnect technology, which allows manufacturers to create lighter and faster products by utilizing micro-vias and blind vias. The circuit boards used in jet planes must withstand a great deal of vibration and shock. Any failure of the board can have disastrous consequences.
Drone PCB Samples
When purchasing aerospace PCBs, choose a reputable and dependable manufacturer. You should also look for a provider who can transport and service their products. Some PCB components may be defective, so ensure that the supplier you choose can replace or service them if necessary. You should also ensure that they respond to your needs as soon as possible. When looking for a provider, make sure the one you choose can meet all of your requirements.
The aerospace industry is a world of both great inventions and tragedy. As a result, the manufacturing of electronic parts used in aerospace must adhere to stringent standards. Unlike commercial products, electronics in space must perform under extreme conditions, and they may be impossible to repair while in use.
As a result, aerospace PCB assembly must meet all requirements. This necessitates not only adhering to material specifications but also being able to withstand the harsh environment in which it will be used.
Manufacturers must adhere to strict design and manufacturing standards in order to meet the stringent requirements for these parts. AS9100, a quality management system based on the ISO 9001 standard, is one of the standards used in the aerospace industry.
Other standards, such as those for aerospace and defense suppliers, are added to the ISO 9001 standard. With this certification, aerospace and defense contract manufacturers are required to use only the highest-quality materials.
In order to meet the stringent requirements, the PCB assembly process is predefined. Military-grade circuit boards are frequently extremely rugged, and their rugged design is critical to their safety.
Military-grade components are generally of higher quality than commercial-grade components, and the aerospace industry uses Mil-spec components. Furthermore, due to the tight tolerances, military-grade components are required. Finally, aerospace PCBs must be designed for a specific maximum current load.
The environmental conditions are another critical factor in aerospace PCB assembly. Extreme temperatures can damage an aircraft’s internal devices. Temperatures near the engine can reach several thousand degrees Fahrenheit, and electronics must withstand such extreme conditions. PCBA can help meet these challenges. The right materials, both mechanical and electrical, can protect electronics from harsh environments. As a result, when creating PCB assemblies for aerospace applications, it’s critical to keep these considerations in mind.
What are IPC standards for PCB Design PCB Fabrication and PCB Assembly? Look at this video:
When looking for aerospace PCB, look for a company that uses American-made components. Using American-made components ensures quality, oversight, and accountability. Meanwhile, using foreign manufacturers can expose aerospace companies to supply chain disruptions, political unrest, and intentional trade restrictions. Choosing an aerospace PCB provider with a US-based manufacturing facility is the best option for your company.
Aerospace PCBs must be able to withstand vibration and shocks due to their high-temperature environments. Aerospace circuits share many characteristics with those used in high-frequency RF applications. Aerospace systems, for example, necessitate radio communication in the HF band.
In addition, high-altitude environments have a high level of radiation. As a result, aerospace PCBs and electronic components must be able to withstand high radiation levels.
High-frequency applications often require metal PCBs to withstand heat dissipation. High-frequency applications should use aluminum because it dissipates heat more effectively. Additionally, high-density interconnect PCBs allow for lighter, faster products. These boards can leverage micro vias and blind vias. This technology is especially important for aircraft and other applications involving high-speed electronics.
The aerospace industry is expanding rapidly. Various space agencies are heavily investing in the aerospace industry. Its expansion is expected to continue in the Asia-Pacific region over the next twenty years, as it requires more than 900,000 pilots. Furthermore, demand for aerospace PCBs is expected to rise in tandem with the expansion of passenger aircraft vehicles. The advantages of aerospace PCBs are limitless.
Benefits of Aerospace PCB
When designing and fabricating a PCB for a spacecraft, you’ll want it to be of the highest quality. A variety of materials and configurations are required for aerospace PCBs. They must be extremely durable, and able to withstand the extreme temperatures and unusual conditions of space.
In this article, we’ll go over some of the various types of aerospace applications and why you should go with a reputable manufacturer for your PCBs.
As the number of aircraft increases, so does the demand for circuit boards. Using advanced technology and strict quality standards is one of the best ways to meet this demand. PCBs used in aerospace are expected to withstand high temperatures and must meet stringent safety standards. That is why aerospace PCB manufacturers require a company with experience and certifications to provide the best products for military and aerospace applications.
Outsourcing aerospace PCB production is risky. Using a third party to manufacture your components can result in defective products and unexpected costs. To ensure quality and dependability, PCBTok has more than 15 years of aerospace PCB manufacturing experience. The same is true for aerospace-grade PCB design. You want a reliable aerospace PCB supplier who can provide high-quality products at a reasonable price.
Reliability and durability are critical in the aerospace industry. Printed circuit boards must be designed to withstand high temperatures and pressure. Passengers and cargo will suffer if something goes wrong. PCBs designed for the aerospace industry should be designed to last 15 years or more.
When it comes to quality, there is no room for error. You must be confident that your PCB will last in space. A certified manufacturer who meets all relevant standards is the best source for aerospace PCBs.