PCBTok’s Highly Dependable Flex PCB Assembly

PCBTok’s Flex PCB Assembly has received tremendous recognition around the globe due to its capability to perform its purposes in perfect condition.

  • In an hour or two, we’ll provide you with answers to all technical and engineering inquiries.
  • With your bespoke Flex PCB Assembly, you get our unwavering assistance.
  • Only IPC Class 2 or 3 recognized PCBs are offered by our company.
  • All necessary inspections are carried out without fail for both E-Test and AOI.
  • Professional assistance services are offered around the clock.
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Finest Flex PCB Assembly Services by PCBTok

The PCBTok’s main goal is to deliver you a Flex PCB Assembly that is worthwhile. We always consider your insights towards the byproduct of this assembly; thus, we perform an assembly that you will never forget due to its excellence.

We got you covered; you get to have the full assistance of our professional engineers and staff. You can depend on them from the production until the delivery phase.

PCBTok is composed of a competent team; a quality Flex PCB Assembly is guaranteed!

In order to have an error-free process and resulting product; we have people who constantly monitor the production process and staff that performs thorough testing.

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Flex PCB Assembly By Feature

Smart Switch Rigid-Flex PCB Assembly

The Smart Switch’s primary mission is to control something over a distance through the help of a Wi-Fi connection. With the Flex PCB Assembly’s capability to process high-speed applications, it is the most ideal assembly service for such purposes.

Prototype Flex PCB Assembly

The Prototype Flex PCB Assembly is recognized to detect flaws at a very early stage compared to other types of this assembly; thus, they are the best alternative if you’re seeking to reduce your overall assembly costs. They are appropriate for applications that require complex components.

Customized Flex PCB Assembly

The Customized Flex PCB is the greatest fusion for your applications. With the Flex PCB Assembly’s capability to be adaptable to every operation, you can also custom design it according to your liking. This will guarantee a perfect operating product.

Rigid-Flex PCB Assembly

The Rigid-Flex PCB Assembly is the most common variation of a flex one. It can withstand extreme conditions and temperatures. A flex material has numerous advantages on it and adding the rigid one enhances its performance to a great extent.

Main Board Flex PCB Assembly

The Main Board Flex PCB Assembly controls and ties all the components at a specific spot; allowing the components to communicate with each other easily. One of its advantages is that it can produce uniform high-speed electrical circuitry.

LED Flex PCB Assembly

The LED Flex PCB Assembly is the most popular in every LED strip light since they are bendable and they can withstand extreme temperature conditions. Apart from its versatility, the flexible substrate gives off structural reliability for the strips.

Flex PCB Assembly By Structure (6)

  • Single-Sided Flex PCB Assembly

    The Single-Sided Flex PCB Assembly is a circuit that is composed of one layer; only one side of the board is usable. They are preferred due to their affordable cost, quick manufacturing time, and reduced probability of issues.

  • Double-Sided Flex PCB Assembly

    The Double-Sided Flex PCB Assembly has the capability to use both of its sides for mounting components, unlike the single-sided one. This is ideal for high and low-temperature situations. It has way more flexibility for configuration.

  • Multilayer Flex PCB Assembly

    If you’re seeking more flexibility in your applications, go for the Multilayer Flex PCBs that use irregular lamination on them. Some of its advantages are its capability to operate with complex devices, and its capability to operate quickly and efficiently.

  • Single-Sided Rigid-Flex PCB Assembly

    The Single-Sided Rigid-Flex PCB Assembly is quite similar to the flex one; it still uses one side of the board in mounting components. However, the only difference is that it also uses a rigid material which enhances its durability.

  • Double-Sided Rigid-Flex PCB Assembly

    The Double-Sided Rigid-Flex PCB Assembly has the same purpose as the double-sided from a flex material. But, as a rigid material, provides a convenient way of repairing and maintaining the overall board due to its 3D design.

  • Multilayer Rigid-Flex PCB Assembly

    The Multilayer Rigid-Flex PCB Assembly has the same capability as the multilayer from a flexible material, but with leveled-up advantages on it. It is able to perfectly operate in extreme vibrations and shock.

Flex PCB Assembly By Substrate Material (5)

  • Dupont Flex PCB Assembly

    The Dupont Flex PCB Assembly deploys materials that are suitable for high-temperature applications; therefore, it can be deployed in extreme conditions without any issues. In addition, it is known to provide the highest performing laminates in the market.

  • Panasonic Flex PCB Assembly

    The Panasonic Flex PCB Assembly gives off in their materials that are perfectly ideal for a wide array of applications. They have this polyimide material that can tolerate up to 400°C of temperature without experiencing any problems in its operation.

  • Polyimide Flex PCB Assembly

    The Polyimide Flex PCB Assembly is known to be able to operate in high-temperature applications. However, apart from its benefit, it is also recognized to be chemically stable. You can expect to not experience any problems even if it is exposed to chemicals.

  • Taiflex Flex PCB Assembly

    The Taiflex Flex PCB Assembly still deploys polyimide on its materials just like how the Panasonic does. However, they are known for producing flexible and thin laminates that have copper clad on it; they can deploy both double-sided and single-sided.

  • Shengyi Flex PCB Assembly

    The Shengyi Flex PCB Assembly deploys materials that have high thermal resistance and high reliability. As for their laminates, it utilizes RF/PTFE laminates. In addition, they are ideal to be deployed in medical instruments, antenna modules, and vehicle modules.

Flex PCB Assembly Benefits

24h Online Support
24h Online Support

PCBTok can offer 24h online support for you. When you have any PCB-related questions, please feel free to get in touch.

Production Efficiency
Production Efficiency

PCBTok can build your PCB prototypes quickly. We also provide 24 hour production for quick-turn PCBs at our facility.

Fast Delivery
Fast Delivery

We often ship goods by international forwarders such as UPS, DHL, and FedEx. If they are urgent, we use priority express service.

Quality Assurance
Quality Assurance

PCBTok has passed ISO9001 and 14001, and also has USA and Canada UL certifications. We strictly follow IPC class 2 or class 3 standards for our products.

Flex PCB Assembly: What is it?

By this time, we will fully comprehend what a Flex PCB Assembly is.

In essence, flexible substrates are used to create this kind of assemblage. Accordingly, a Flex PCB Assembly is a procedure wherein we put all the PCB’s parts together to create a Flexible PCB product.

Furthermore, a Flex PCB Assembly is among the most well-known PCB Assembly due to the multiple uses it finds in real-world settings.

Most importantly, Flex PCBs can conform to any shape required by your operations. Additionally, it is thought that manufacturing Flex PCB Assembly is complicated; however, even with its complexity, it is completely worth it.

Flex PCB Assembly: What is it?
Building Blocks of Flex PCB Assembly

Building Blocks of Flex PCB Assembly

By using the underlying building blocks, a Flex PCB Assembly can be developed.

  • Insulating Substrate Material – In charge of ensuring that the electrical and mechanical efficiency is of a high caliber.
  • Adhesive – This binds copper sheets together throughout the circuitry.
  • Copper Conducting Layer – This is attached to acts as a substantial conductor.
  • Cover Layer – In essence, this serves as the solder mask layer.

Generally speaking, this is what compensates for a Flex PCB Assembly; they are the fundamental layers and materials used to produce a great final assembly. Feel free to write us if you have any further inquiries.

Advantages of Employing Flex PCB Assembly

There are several benefits that a flexible PCB assembly can offer your projects; some of them are listed below.

  • Versatility – Since this deploys flexible materials, they can be easily shaped.
  • Reliability – This kind of circuit has low ductility and mass; thus, they are capable of tolerating vibrations and shock without any issues.
  • Temperature – This assembly can use polyimide as its substrate material; it is capable of withstanding up to 400°C, and it is also a good heat conductor.

A Flex PCB Assembly by PCBTok has more benefits to offer for your applications; these are merely the tip of an iceberg. We can talk about it more if you notify us.

Advantages of Employing Flex PCB Assembly

PCBTok's Edge in Building Superlative Flex PCB Assembly

PCBTok's Edge in Building Superlative Flex PCB Assembly
PCBTok's Edge in Building Superlative Flex PCB Assembly

Over the course of the more than ten years that PCBTok has been providing its clients with Flex PCB Assembly services; all of them had their desires fulfilled by us.

To ensure that the Flex PCB Assembly you receive from PCBTok is exceptional, we manufacture it using cutting-edge equipment and techniques.

Nevertheless, none of these will ever be complete products without testing. As a result, we have researched numerous inspections that are carried out in your Flex PCB Assembly in accordance with international standards.

These are meticulously carried out at various stages to guarantee that they are flawlessly completed in order to avoid mistakes along the course. We treat you and your items with the same respect that we do our own. Get in touch with us immediately!

Flex PCB Assembly Fabrication

Flex PCB Assembly Production Processes

A Flex PCB Assembly goes through a production process that is quite identical to the majority of its byproducts.

The process goes from BOM, baking, silkscreen printing, mounting, inspection, reflow soldering, optical inspection, electrical test, punching, FQC, packaging, and warehousing.

This assembly process is the most meticulous way to create our high-quality Flex PCB Assembly; each step is crucial to perfecting the finished product.

Apart from the general production process, a Flex PCB Assembly can be divided and performed in two ways, we have the Surface Mount Technology and the Through-Hole Assembly.

Kindly inbox us for more details concerning the two processes we conduct.

Required Accreditation for Flex PCB Assembly

To acquire the best possible item made from Flex PCB Assembly, the following certifications are required for every manufacturer.

We at PCBTok have all of the certifications and accreditations that are established by the regulatory requirements that every Flex PCB Assembly manufacturer should have.

ISO 9001:2008, UL, IPC-A-600G Class 1 and 2, and ISO 90001:2015 quality standards are all the required certifications that we currently possess.

We are one of the Chinese manufacturers that have all of these; thus, you can rely on us since we are capable of producing quality standard products that passed safety standards.

We are available 24/7; just shoot us a notification for further information.

OEM & ODM Flex PCB Assembly Applications

Flex PCB Assembly for Electronics Applications

Most Electronic devices such as computer keyboards, calculators, and laptops require aesthetics nowadays. Through Flex PCB Assembly, it is made possible.

Flex PCB Assembly for Manufacturing Applications

Manufacturing devices such as processing machines produce a tremendous amount of heat, with Flex PCB Assembly’s polyimide material can tolerate it without contracting.

Flex PCB Assembly for Automotive Applications

Antilock Brakes are crucial in every automotive, with Flex PCB Assembly’s minimal interconnections, the byproduct will have a fewer chance of failure during operation.

Flex PCB Assembly for Satellites

The Flex PCB Assembly is widely used in satellites due to its renowned high level of efficiency in high-speed applications and superior impedance regulation.

Flex PCB Assembly for Medical Applications

With the advancement of technology in the medical industry, they require an assembly that can meet dynamic specifications; this assembly can satisfy that.

Flex PCB Assembly Banner
PCBTok - China’s Exquisitely Expert Flex PCB Assembly Manufacturer

We are more than capable of pleasing you with our Flex PCB Assembly.

We have fully-skilled professionals awaiting to serve and provide you with distinguished assembly service.

Flex PCB Assembly Production Details As Following Up

Supported Capabilities
Types of Assembly THD (Thru-Hole Device)
SMT (Surface-Mount Technology)
SMT & THD mixed
2 sided SMT and THD assembly
Order quantity 1 to 10,000 boards
Components Passives parts, smallest size 0201
Fine pitch to 8 Mils
BGA, uBGA, QFN, POP, and Leadless chips
Connectors and terminals
Component Package Reels
Cut tape
Tube and tray
Loose parts and bulk
Board dimensions Smallest size: 0.2″ x 0.2″
Largest size: 15″ x 20″
Board shape Rectangular
Round
Slots and Cutouts
Complex and Irregular
Board type Rigid FR-4
Rigid-Flex boards
Assembly process Leaded process
Lead-Free (RoHS)
Design file format Gerber RS-274X
BOM (Bill of Materials) (.xls, .csv, . xlsx)
Centroid (Pick-N-Place/XY file)
Sales and support Emails
Phone calls
Electrical testing X-ray Inspection
AOI (Automated Optical Inspection)
Functional testing
Oven profile Standard
Custom
Turnaround time 1-3 days for only PCB assembly
10-16 days for turnkey PCB assembly
3-4days Quickest turnkey Prototype PCB assembly

PCBTok offers flexible shipping methods for our customers, you may choose from one of the methods below.

1. DHL

DHL offers international express services in over 220 countries.
DHL partners with PCBTok and offers very competitive rates to customers of PCBTok.
It normally takes 3-7 business days for the package to be delivered around the world.

DHL

2. UPS

UPS gets the facts and figures about the world’s largest package delivery company and one of the leading global providers of specialized transportation and logistics services.
It normally takes 3-7 business days to deliver a package to most of the addresses in the world.

UPS

3. TNT

TNT has 56,000 employees in 61 countries.
It takes 4-9 business days to deliver the packages to the hands
of our customers.

TNT

4. FedEx

FedEx offers delivery solutions for customers around the world.
It takes 4-7 business days to deliver the packages to the hands
of our customers.

FedEx

5. Air, Sea/Air, and Sea

If your order is of large volume with PCBTok, you can also choose
to ship via air, sea/air combined, and sea when necessary.
Please contact your sales representative for shipping solutions.

Note: if you need others, please contact your sales representative for shipping solutions.

You can use the following payment methods:

Telegraphic Transfer(TT): A telegraphic transfer (TT) is an electronic method of transferring funds utilized primarily for overseas wire transactions. It’s very convenient to transfer.

Bank/Wire transfer: To pay by wire transfer using your bank account, you need to visit your nearest bank branch with the wire transfer information. Your payment will be completed 3-5 business days after you have finished the money transfer.

Paypal: Pay easily, fast and secure with PayPal. many other credit and debit cards via PayPal.

Credit Card: You can pay with a credit card: Visa, Visa Electron, MasterCard, Maestro.

  • “PCBTok has consistently provided me with outstanding service. I’ve been assisted and saved numerous times by their experts in the engineering field and other personnel. I chose PCBTok over other manufacturers because they can provide the complete spectrum of services, including PCB production to sourcing parts, PCB construction, and quality inspections. In contrast to other manufacturers, we value PCBTok’s excellent communication throughout the entire production process; they are very accommodating to our concerns. Also, potential problems are acknowledged and resolved right away. With that being said, we acquired PCBs of excellent quality at a very minimal cost. PCBTok ultimately delivers reasonable costs when taking into account the services provided. I always recommend them to my peers because they are really good at their job. Keep it up, PCBTok team!”

    Zachary Jones, Test Engineer from Belfast, United Kingdom
  • “Yesterday was the first day I’ve had the circuit boards, and I’ve already begun testing them. To express my gratitude for the board’s high caliber, I wanted to inform you. The PCB that you supplied me in its raw form is of top standard, and the component installation is simply outstanding. Its attachment particularly strikes me as impressive. They are perfectly straight and have great soldering coverage to enable exceptional mechanical soundness. Please allow me to express my gratitude once more for the excellent customer service, prompt attention to all of my inquiries and concerns, and superior board manufacturing. I look forward to our further transactions!”

    Timothy Mitchell, Design Engineer from Wisconsin, USA
  • “For the first time, I used PCBTok’s services, and I submitted them files that had been transformed from a private format file to the Gerber format. Numerous conversion irregularities were found during the conduct of our transaction, they said. Thank you to PCBTok for noticing these and bringing them to my notice so I could make the necessary corrections to the design before the boards were manufactured. They saved me from a chaotic situation, and my director would definitely yell at me for making such a mistake, therefore I was really pleased with them for doing this. Furthermore, PCBTok offers a superb level of customer service and items of amazing caliber at a very economical cost.”

    Candace Bradford, Electrical Technologist from Salford, United Kingdom

Flex PCB Assembly: The Ultimate FAQ Guide

When designing and building Flex PCBs assembly, it is critical to understand the various components and their requirements. There are some significant differences between rigid and flexible PCB components, but there are also many similarities. These differences will have an impact on the overall cost and quality of the board. Listed below are some of the most important factors to consider when designing a Flex PCB assembly, and if you have any questions, we’ve put together a comprehensive FAQ guide.

Controlled impedance is the speed of the current along the trace. The signal function is called matching impedance. The width and distance of the signal alignment from the reference plane layer, as well as the gap between signals, affect impedance. You should also avoid excessive moisture before applying high temperatures to a flexible circuit. Finally, consider the cost and complexity of the flex circuit before deciding on its construction method.

How are Flex PCBs put together? Consulting a professional PCB manufacturer is the best way to determine how it should be constructed. Flex PCBs consist of multiple layers of rigid and flexible PCB materials. It is critical to determine the number of layers required for the Flex PCB based on the intended use. Check that the flex circuit meets the original equipment manufacturer’s specifications.

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